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Suspended from an overhead crane in the Vehicle Assembly Building at NASA’s Kennedy Space Center, the orbiter Discovery is lowered toward the Solid Rocket Booster and External Tank (seen below) already stacked on the top of the Mobile Launcher Platform (MLP). Credit: NASA/KSC. Click to enlarge.


Astronauts Soichi Noguchi (foreground) representing Japan Aerospace Exploration Agency (JAXA), and Stephen Robinson, both STS-114 mission specialists, wear training versions of the Extravehicular Mobility Unit (EMU) spacesuit during an underwater simulation of extravehicular activities (EVA) conducted in the Neutral Buoyancy Laboratory (NBL) near the Johnson Space Center (JSC). Credit: NASA/JSC. Click to enlarge.
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NASA Targets Launch Debris Tracking for Discovery's Flight
By Tariq Malik
Staff Writer
posted: 5 April 2005
9:30 p.m. ET

HOUSTON – NASA officials will track launch debris with more detail than ever before during the liftoff of the space shuttle Discovery later this year as the agency pushes to return its orbiter fleet to flight status.

Using radar and more than 100 cameras spread across ground stations and high-altitude aircraft, flight controllers with NASA’s STS-114 mission aboard Discovery expect to get their clearest view of just how much debris separates from the shuttle’s external tank in the initial minutes after liftoff.

“We’re expecting to see more debris than ever before,” said John Muratore, shuttle systems engineering manager, during a press briefing here at Johnson Space Center.

That’s not to say more debris will fall from the orbiter-external tank stack, just that ground stations will now be able to see more than in the past, he added.

Set to launch no earlier than May 15, Discovery will be NASA’s first shuttle mission since the loss of seven astronauts aboard the Columbia orbiter, which broke up during reentry in 2003 after sustaining critical damage during launch. A chunk of foam insulation, shaken loose from Columbia’s external fuel tank, gouged a hole in the orbiter’s left wing leading edge and allowed hot gases to seep inside the structure on reentry.

While NASA has since redesigned external tanks to prevent major chunks of foam – like the suitcase-sized piece that doomed Columbia – from striking orbiters. But smaller pieces the size of marshmallows could rain down on Discovery during liftoff and, depending where they strike, cause severe damage or remain relatively harmless.

“The only way to really know what’s going to happen in the real world is to go fly,” Muratore said, adding that his team ran through more than one billion computer scenarios and conducted live impact tests to prepare for a safe flight for Discovery. “It’s a very difficult engineering problem.”

Shuttle mission managers are planning to conduct a debris verification review meeting later this week to discuss the debris risk posed to the STS-114 mission, NASA officials said.

Radar installations placed north and south of Discovery’s launch pad, and an additional ship-board platform that will observe the shuttle as it passes over the Atlantic Ocean, were successfully tested last year during NASA’s launch of the Mercury probe MESSENGER. Meanwhile, engineers are outfitting two WB-57 aircraft with turret-mounted cameras that will track Discovery’s launch from an altitude of 60,000 feet.

“I have a really high level of confidence that if we have any damage on the vehicle, we’re going to be able to detect it,” said John Shannon, shuttle flight operations manager, of the new imaging and radar systems. “I have zero doubt..nothing is going to get by us. The question is what to do about it then.”

NASA has spent the last two years trying to develop a set of repair techniques for astronauts to employ in orbit should their shuttle suffer damage to its thermal protection system of tiles and reinforced carbon carbon (RCC) panels. Discovery will carry materials for some of the five methods currently on the table. During the spaceflight, STS-114 mission specialists Stephen Robinson and Soichi Noguchi will test two repair techniques, including an emittance wash application for tiles and a caulk-like substance to fill in cracks in RCC panels.

Discovery mission planners are currently hoping to roll the orbiter, currently attached to its external tank-solid rocket booster combo, out to its launch pad this week.

 

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