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Tool Time In Space: Drilling With Lasers and Ultrasound

By Erik Baard
Technology Correspondent
posted: 08:00 am ET
19 September 2001

drills_part2_010919

Warning to alien worlds: the Earthlings are coming to bore you.

NASA and its counterparts in Europe and Japan want to go beyond photographing other worlds, or even landing on them to sweep up dust for analysis. Scientists are now eager to drill deep into moons, asteroids, comets and other planets in hopes of finding signs of life and clues to our solar system’s evolution. Robots designed for such missions might wield unusual drill bits: lasers and ultrasonic vibrations.

The laser drill idea has swung full circle from the Strategic Defense Initiative (or "Star Wars") to the natural gas and oil exploration industry to perhaps being deployed to drill into celestial bodies. But it’s not as you might imagine it, a pod on the surface firing a brilliant bolt of energy down at the ground of ice below, or an orbiting craft gathering sunlight to energize a beam pointed at a fixed point on the world below.
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   Images

The FIDO Rover, a prototype of the Athena rover that will travel to Mars in 2003 and 2005, is pictured with the Mini-Corer deployed for drilling. Click to enlarge


The Mini-Corer drilling into a very hard diorite rock. Click to enlarge.


The FIDO rover taking its first rock sample with the Mini-Corer. Click to enlarge.


In the latest laser drilling research investigating laser/rock interaction led by the U.S. Department of Energy and Gas Technology Institute, a solid-state optically pumped laser is pulsed against a sandstone sample. One observation has been that a pulsed beam appears to minimize secondary effects such as rock melting.

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"Low orbiters don't stay over the site long enough to be useful, or if in synchronous orbit then they are too far away to focus on a tight spot (by Heisenberg's Uncertainty Principle). The laser definitely needs to be on or under the ground," said Brian Wilcox, a researcher heading up the Robotic Subsurface Explorer task force at NASA’s Jet Propulsion Laboratory (JPL), in an email interview with SPACE.com.

So, to a casual observer on the surface, a laser drill as conceived by the Gas Technology Institute might appear conventional. Like any drill, it would be raised and lowered through a narrow shaft in the ground. But those cables running down from the base aren’t carrying electricity – they are optical fibers carrying powerful beams of light. And the drill bit doesn’t rotate, but instead lasers in rows along the flat cylinder head blast stone without any need to twist like conventional tools. That saves a lot of energy and maintenance work. Lasers or laser lenses are activated in sequences like a theater marquee, and leave a ring of craters in the stone surrounding the bit.

But the issue of energy consumption, a huge obstacle for lasers in space exploration since the two sciences grew side by side in the 20th century, plagues lasers even today.

"In the literature of drilling technology, [lasers] appear to be a few orders of magnitude out of the running, compared to rotary/percussive," Wilcox observes. Not that there’s no clever way around this.

"However, this may not be fundamental," Wilcox said. "Generally, the specific energy (energy per unit volume) required to destroy rock is proportional to the number of chemical bonds broken. One can imagine a laser system which cuts very narrow slots between relatively large grains to reduce the number of bonds broken."

In other words, equipping the bit with sensors that can find rock fissures and faults to exploit might save huge amounts of energy. And, of course, the lasers never dull, so there’s no need to stop and replace the bit, a shaft-lifting process that costs lots of energy.

Right now, the chief focus is on developing the laser drills as a way of getting to oil and gas reserves 10 to 100-times faster than conventional methods, with cost reductions of between 10 percent and 25 percent compared to metal screw drills. The drill could plunge through stone at a rate of 100 feet per hour, says Brian Gahan, project manager for the Gas Technology Institute, which is one of the partners leading the effort. Other partners include the Colorado School of Mines; the U.S. Department of Energy’s Argonne National Laboratory; Houston-based Halliburton Energy Services (which was recently run by now Vice President Dick Cheney); and Petroleos de Venezuela SA.

Next page: A cleaner way to drill?

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