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Space Launch System: NASA's Next Generation Rocket

Artist's conception of a Space Launch System (SLS) launch.
Artist's conception of a Space Launch System (SLS) launch.
(Image: © NASA)

NASA's Space Launch System (SLS) will carry humans beyond the grasp of Earth's gravity, stretching to the moon, Mars and perhaps, one day, deep space. The first destination is the moon, where NASA plans to land a human mission in 2024.

The powerful new launch vehicle is currently under development, and will continue to evolve even after humans take flight in it. That's because the rocket has a modular design comprised of interchangeable parts, which allows for varying mission goals and improving technology over time.

The launch vehicle

The SLS comes in an array of elements that will evolve and vary, depending on whether the vehicle carries a crew or cargo.

Engines, boosters and core stage

The first few iterations of SLS will contain a pair of solid-rocket boosters capped with four RS-25 engines. Most of the engines planned for each launch vehicle are space-shuttle veterans that have undergone rigorous testing. According to NASA, "The RS-25 is one of the most-tested large rocket engines in history, with more than 3,000 starts and over a million seconds of total ground test and flight firing time over 135 missions."

The four liquid-propellant engines at the base of each rocket, combined with solid-rocket boosters, will push the SLS into orbit during its 8-minute climb toward space. Like the engines, the solid-propellant boosters were qualified by the space shuttle program, though they've been modified to work with SLS. As technology evolves, the solid-rocket boosters will be swapped out for advanced boosters.

The long, thin "rocket" structure known as the core stage rises more than 200 feet (61 meters) tall between the boosters, and will carry 730,000 gallons (2.76 million liters) of supercooled liquid hydrogen and liquid oxygen to power the engines. [Related: Sick Burn! NASA Fires Off Test of Next-Generation Rocket Engine]

The Orion spacecraft

NASA's Orion crew module will carry crews into space, though none will be onboard during the first test mission. Drawing from more than half a century of research and development, the Orion module plans to be flexible enough to carry humans to a variety of destinations.

The entire craft includes a crew and service module, a spacecraft adaptor to connect the module to the powerful rockets beneath, and a new launch-abort system.

Although Orion is relatively new, the spacecraft underwent rigorous testing in preparation for carrying humans away from Earth. The abort system, which will provide the crew with the ability to escape if an emergency occurs on the launch pad, was successfully tested at White Sands Missile Range in New Mexico, in 2010. An array of tests confirmed Orion's ability to withstand launch, abort, re-entry and spaceflight overall. At sea and at NASA's Hydro Impact Basin, the agency tested how the module will fare when it splashes down in the ocean at the end of its mission. 

Orion also underwent a series of parachute tests that wrapped up in 2018. The capsule took a low-orbit test flight in December 2014, and is expected to fly again during a test mission known as Exploration Mission-1 (EM-1).

An artist rendering of the various configurations of NASA's Space Launch System (SLS), managed by the Marshall Space Flight Center in Huntsville, Ala. The flexible configuration, sharing the same basic core-stage, allows for different crew and cargo flights as needed, promoting efficiency, time and cost savings. The SLS enables exploration missions beyond low-Earth orbit and support travel to asteroids, Mars and other destinations within our solar system. (Image credit: NASA)

A series of missions

Unlike previous human launch systems, SLS is designed to grow and evolve over time. The vehicle includes multiple launch configurations that will carry cargo and crew into the darkness of space. The SLS system's flexibility allows engineers to utilize one design today but adapt to future missions.

EM-1: To the moon (and back)!

Standing more than 322 feet (98 m) tall, the first Block 1 configuration of SLS will carry an uncrewed Orion spacecraft to a stable orbit beyond the moon and then return the craft safely home. The EM-1 entails traveling 40,000 miles (64,000 kilometers) beyond the moon — a three- to five-day journey, farther than any astronauts have ever traveled. The mission will test the integrated performance of the rocket, the Orion module, and the ground support teams before humans launch. EM-1 will be SLS's maiden voyage.

Although the first mission won't be carrying people, SLS won't exactly be empty. When the rocket  launches, it will carry more than a dozen cubesats, which are small satellites — not much bigger than a breadbox — capable of collecting data on their own.

"The first SLS launch presents a great opportunity to collaborate with our international partners by providing rides for cubesats that can pursue independent science and technology missions while supporting our mutual goals for human exploration in deep space," Steve Creech, acting manager of the Spacecraft and Payload Integration and Evolution Office, said in a 2016 statement.

The mission is scheduled to launch in 2020; however, that target launch could be pushed back further, depending on technological developments. 

EM-2: Lunar flyby

The second mission, Exploration Mission-2 (EM-2), will follow a similar configuration to that of EM-1. This time, however, the Orion capsule will carry several astronauts into the region of space past the moon, to the region explored by the previous mission; that launch is scheduled for 2022

The June 28, 2016 booster engine test for NASA’s Space Launch System (SLS) rocket was a success! The second and final qualification motor (QM-2) was set ablaze outside Orbital ATK's test facilities in Promontory, Utah. (Image credit: NASA/Bill Ingalls)

Block 1B

The next set of missions require the SLS Block 1B configuration. This version will be approximately 364 feet (111 m) tall, towering above the historic Saturn V rocket that carried astronauts to the moon. In addition to carrying the Orion module, the Block 1B can carry exploration systems, such as a small, deep-space habitat module. 

"The second configuration of SLS, known as Block 1B, will be the workhorse of the proving ground phase of NASA's journey to Mars," Creech said. "The rocket will carry crew and exploration systems tens of thousands of miles beyond the moon to demonstrate new capabilities that will enable us to then move outward toward the Red Planet."

NASA's giant Space Launch System, or SLS, is derived from proven technology used for decades in America's moon program and the space shuttle. See how NASA's Space Launch System mega-rocket works in this Space.com infographic. (Image credit: Karl Tate, SPACE.com)

Or, the module could be swapped out for a payload configuration that can carry larger exploration systems or science spacecraft instead of people."While many people think of the Space Launch System in terms of human exploration, SLS could have a wide application in a lot of other areas, including space science," Creech said in a 2014 statement.

"For missions to the outer planets, for example, SLS could make it possible to do things that are currently impossible, such as sending larger scientific spacecraft with more instruments to far off destinations with reduced transit times."

Such missions could include supporting the proposed mission to Jupiter's icy moon Europa. According to NASA, the transit time for the Europa Clipper could be reduced to less than half of what's needed by other launch vehicles.

"The potential use of SLS for science will further enhance the synergy between scientific exploration and human exploration," John Grunsfeld, astronaut and former associate administrator for science at NASA Headquarters in Washington, said in a statement. "SLS has the promise of enabling transformational science in our exploration of the solar system and cosmos."

Block 2

Only after astronauts have performed several deep-space missions to the moon will NASA consider using the Block 2 configuration as the primary transport for a human mission to Mars. The most advanced SLS configuration will tower above its predecessors at a whopping 365 feet (111 m) high. 

"The Space Launch System could be really game-changing for space science," Reggie Alexander, manager of NASA's Advanced Concepts Office, said in a 2014 statement.

"For some missions, it makes it much easier and quicker to carry them out. A Mars sample return mission, for example, could be flown using only one rocket instead of three. But for other destinations, SLS lets you do things we could only dream of before — like collecting samples from the geysers of Saturn's moon Enceladus."

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This article was updated on May 3, 2019 by Space.com contributor Elizabeth Howell. 

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