Bringing the Power: Space Station's New Solar Wings Await Launch

Space Shuttle Atlantis Crew Practice Escape Drill
In the payload changeout room on Launch Pad 39B, STS-115 crew members look over the mission payload one more time before launch. The mission crew has been at KSC to take part in Terminal Countdown Demonstration Test activities, which include emergency egress training, a simulated launch countdown and the payload familiarization. (Image credit: NASA/Cory Huston)

CAPECANAVERAL, Fla. - After years of preparation, engineers will shut the doors -literally - on a pair of massive International SpaceStation trusses and solar arrays when they close out the space shuttle Atlantis' payloadbay today.

The nexttime those doors open, Atlantis and its 17.5-ton addition to the ISS should bein orbit following a planned afternoon launchset for Aug. 27. Weighing in at 34,977 pounds (15,865 kilograms),the bus-sized trusssegments and arrays are the largest shuttle payload aimed at the ISS todate.

"It's likesaying goodbye to your baby, you know we've been dealing with this for solong," Chuck Hardison, site manager for Boeing's ISS Florida operations, saidWednesday. "But we're ready to see it leave the nest."

Atlantis' STS-115mission is NASA's first major ISS construction flight since late 2002,due to delays caused by the 2003Columbia accident.

At theheart of the spaceflight is the $371.8 million Port 3/Port 4 (P3/P4) segment,which is actually a 45.3-foot (13-meter) pair of already connected pieces thatwill be attached to the port - or left - side of the station's main truss. Thehefty addition will be mated to the end of the Port 1 (P1) truss since thestation has no Port 2 (P2) segment, which was cut from its design in the 1990s,and readied for activation during threespacewalks.

It's been along road to the launch pad for the P3/P4 truss.

Assembly ofthe segments began in 1997, with Boeing designing the P3. P4 was designed by whatis now Pratt and Whitney Rocketdyne Power and Propulsion, with the segment'svast solar arrays built by Lockheed Martin. By 2000, both segments had arrivedat NASA's Kennedy Space Center here in Florida for integration and launchpreparations.

The pathhas been so long, in fact, that in 2005 engineers replaced the truss' 12batteries - which were eight years old at the time - with new ones that canlast through 2016, NASA has said.

Conquering"stiction"

When thespace station's first U.S. solar array deployed during NASA's STS-97mission in 2000, spacewalking astronauts and flight controllers were in fora surprise. After years packed away in their boxes, the solar blankets on thefirst array stucktogether as they deployed in a low-tension mode prompting a tension line toslip off its spool and requiring a spacewalkrepair.

"I thinkJoe was the first person to see the array as it was starting to stick," STS-115commander Brent Jett - leader the STS-97 mission - said of spacewalker JosephTanner, who is also on Atlantis' next flight. "I think his comment was,'That doesn't look good.'"

"Thestiction, we found, depended on temperature so now we're allowing the solararrays to heat up," said NASA's launch package manager Hubert Brasseaux.

LateWednesday, pad workers were expected to open Atlantis' cargo bay doors in orderto perform a few final tasks on the solar array batteries. As the workconcludes today, engineers are hoping it will be their last glimpse of thepayload.

"We hate tosee it go, but we don't want to see it again," Hardison said.

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Tariq Malik
Editor-in-Chief

Tariq is the award-winning Editor-in-Chief of Space.com and joined the team in 2001. He covers human spaceflight, as well as skywatching and entertainment. He became Space.com's Editor-in-Chief in 2019. Before joining Space.com, Tariq was a staff reporter for The Los Angeles Times covering education and city beats in La Habra, Fullerton and Huntington Beach. He's a recipient of the 2022 Harry Kolcum Award for excellence in space reporting and the 2025 Space Pioneer Award from the National Space Society. He is an Eagle Scout and Space Camp alum with journalism degrees from the USC and NYU. You can find Tariq at Space.com and as the co-host to the This Week In Space podcast on the TWiT network. To see his latest project, you can follow Tariq on Twitter @tariqjmalik.