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O'Keefe: More Columbia E-Mail Will Show 'Spirited Discourse' Between Engineers
NASA Releases Video of Columbia's Last Minutes
Columbia Board Releases More Images of Shuttles's Left Wing
Columbia Disaster FAQ
One Month Later: List of Questions Surrounding Columbia Disaster Grows
By Jim Banke
Senior Producer, Cape Canaveral Bureau
posted: 07:00 am ET
01 March 2003

Untitled

 

HOUSTON -- Somewhere among the multitude of possible reasons why Columbia broke up over Texas on Feb. 1 is the truth of what happened, and the key that will allow NASA to safely resume space shuttle launches.

But as the calendar marks one month since the worst U.S. space disaster in 17 years, the Columbia Accident Investigation Board (CAIB) is still weeks away from determining what happened and what it will take to get the space agency's fleet flying again.

"I wish we had found the cause by now," retired Navy Admiral Harold Gehman, head of the independent investigation, told SPACE.com on Tuesday.

With each new finding of debris, or tidbit of data recovered from telemetry, more new questions arise than mysteries are revealed. However, officials remain confident the Columbia puzzle will be solved in time.

"Our commitment to finding out what happened to the Columbia and her crew remains just as firm," Gehman said. "The energy that we are pursuing has increased. We are now more active. We've got more things going on than we did before."

Following the 1986 Challenger disaster, the technical reason why the shuttle exploded was already understood in the same four-week time frame, and the space agency was already working on the technical solutions.

As NASA proceeded, the Rogers Commission continued to investigate the decision-making process at the agency and other aspects of the shuttle program that may have contributed to the disaster.

Gehman said he intends to follow a similar pattern, announcing the board's preliminary findings so NASA can work on its plans for returning to flight, even as the board continues to look into the status of the entire human spaceflight effort.

"Our report will not be an individual random data point on a graph. Our report will place this event in the context of our space exploration quest and attempt to put it in its rightful place," Gehman said.

To that end, on Wednesday Gehman told officials on Capitol Hill he thinks an interim report could be released within the next one or two months. It is hoped that the technical reasons why Columbia failed will be revealed in that report.

Public hearings

On Thursday, March 6, a key feature of the Gehman Board's strategy for gathering information will kick off with the first public hearing.

Though the details of the hearing have yet to be announced, including who the first set of witnesses will be, the Board has said the inaugural hearing will be hosted by the University of Houston in Clear Lake, Texas. The university is located close by to NASA's Johnson Space Center here.

The hearing itself, according to Gehman, will be in divided into two parts.

"The first part will be to hear from witnesses that we call to essentially read matters into the record," Gehman said. "That is, if there are substantive or factual matters that have come before the board and we want to publicly disclose them as the process goes on, we'll do that in a public forum under the process of a public hearing."

The second part of the hearing will involve seeking theories about what happened to Columbia and why.

"We will invite experts who are not associated with any U.S. government program, who have theories or hypotheses, who have written to us or provided papers or research documents, to come and express to us their opinions," Gehman said.

Though the board has vouched for the credibility of experts, it's not yet clear who those people will be or how they will be selected.

Additional public hearings are expected during the coming weeks, with two hearings per week tentatively scheduled. In addition to Houston, hearings could be held in locations such as Florida, California and Washington, D.C.

Just the facts

While news this past week centered on engineer's e-mails discussing worst-case scenarios for dealing with Columbia's landing gear, the electronic conversations offered nothing new in terms of determining the cause of the tragedy.

The same can be said of Friday's release of the videotape that showed four of Columbia's seven astronauts working their way through re-entry. While somber viewing to those aware of what followed, the tape itself offered no new insight into the tragedy.

Twenty-eight days after the destruction of Columbia, the following facts are known:

About 81 seconds after launch on Jan. 16, material believed to be foam insulation fell from the shuttle's external tank and struck Columbia's left wing in at least two, possibly three locations.

The event was captured on film and became the subject of intense analysis during the two week duration of the mission, ending with the conclusion that although Columbia's skin might become damaged, there were no concerns about losing the vehicle or crew.

  • A post-flight review of military and intelligence community resources indicated that a small, apparently lightweight object about one-square-foot in size was recorded by radar as originating from Columbia and moving slowly away from it one day after launch.The object later re-entered the atmosphere and burned up. So far it is not known what, if any significance the object had on what eventually happened to Columbia.
  • Beginning about eight minutes before Columbia finally broke up over Texas, a number of sensors in the left wing began failing or showing indications of higher than normal temperatures.
  • The Gehman Board has determined that superheated air, often called plasma, somehow entered Columbia's left wing through a breach, although officials aren't exactly sure where or how large the breach was.
  • Combining evidence from eyewitness accounts and videotapes, the Gehman Board has determined that debris began falling away from Columbia as early as when it crossed the California coast over San Francisco.
  • At 9 a.m. EST on Feb. 1 Columbia broke apart into thousands of pieces of debris, many of which burned up before they could reach the ground. All seven astronauts were killed in the mishap as they were moving too fast and were too high for their suits and parachutes to be of any help.
The best ideas

Again, no one knows yet exactly what happened or why, and the board has cautioned the public and the news media not to get too focused on any one theory.

"We're entering this with no assumptions," said Air Force Brig. Gen. Duane Deal, a CAIB member. "We're not assuming anything is broken. And we're not assuming everything is solid, 100 percent. Our duty is to examine everything objectively," That said, the easiest theory to believe is that the foam insulation damage to Columbia's left wing was more severe than predicted, allowing a hole to open up either along the leading edge of the wing or underneath near the main landing gear door."

Another candidate is that random orbital debris struck the left wing -- perhaps initiating the debris that was seen floating away from the shuttle. In the same way, a hole in the left wing allowed the re-entry heat inside and doomed the shuttle.

There has been some talk that Columbia's left wing flew differently than other wings in the shuttle fleet because it had a rougher exterior, which at hypersonic speeds makes a difference in the way heat builds up. It's possible that fact combined with potential damage to the tiles led to disaster.

A more exotic theory is that some kind of electrical discharge damaged the composite material that makes up the leading edge of the wing, again creating a hole through which hot gas gets inside and rips apart the wing from the inside.

Board members have also said that in addition to finding a single cause of the accident, it's possible there are contributing causes as well, not necessarily technical in nature.

Decision-making processes, management policies, organizational issues and other non-engineering-related possibilities will be looked at and could be cited.

"It's well known that accidents in complex systems often involve a chain of events. It's not often one single thing that caused the whole accident,"  said board member Scott Hubbard.

Return to flight

Depending on what the Gehman Board determines are the causes and contributing causes of the accident, NASA could be in a position to return flying in a matter of just a few months -- or it could be a lot longer.

Two key questions need to be answered:

  • What kind of technical changes need to be made to the shuttle before the problem is fixed?

If it's a matter of adding additional inspections and tests of the foam insulation, for example, then the return to flight time could be relatively quick. But if a whole new type of foam and application process has to be invented, produced and tested then the delay would be much longer.

  • What kind of operational changes need to be made to the shuttle program before officials will approve a return to flight?

This is the wild card in building a return to flight plan and several possibilities present themselves.

For example, it could be that the Gehman Board -- or perhaps members of Congress -- will dictate that NASA cannot resume flights unless the space agency has a foolproof way to inspect for tile damage in orbit and repair any tiles that could threaten the mission.

While technically not impossible, it would require development of new hardware that could take months to produce and some extra amount of time to train the astronauts.

It also could require that every future shuttle mission must go to the International Space Station (ISS) where such an inspection could easily be made.

At present, except for a planned mission to service the Hubble Space Telescope, all shuttle missions are destined for the ISS.

Nevertheless, even using the station's robot arm in concert with the shuttle's arm, there still are some areas of the shuttle's belly it might be tough to reach with a tile repair crew.

At the extreme end of possibilities, NASA could be tasked with never launching a shuttle unless another shuttle was stacked and ready to fly a rescue mission.

Such a requirement would nearly strangle the program. However, depending on how much risk the nation is willing to accept as expressed by its leaders, the idea is technically possible.

But for now, such wild concepts are not on the board's agenda.

"It's far too early to begin thinking about those types of things," Gehman told SPACE.com. "That would really be getting ahead of the game."

 

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