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More Crawler Cracks Found but Schedule Remains Unaffected By Chris Kridler FLORIDA TODAY posted: 08:00 am ET 14 August 2002
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CAPE CANAVERAL, Fla. --- Inspectors have found more cracked bearings in the massive crawlers that carry shuttles to the launch pads, and there could be further discoveries before NASA and contractor United Space Alliance figure out what repairs are needed. Only a planned refurbishment led to the discovery, when workers removed two of 16 steel-alloy hydraulic cylinders on one of the 5.5-million-pound crawlers. There are two bearings per cylinder, one at each end. "The crawlers were running fine," NASA spokesman George Diller said at Kennedy Space Center. But workers have now discovered that 19 of the 9.5-inch-wide, doughnut-shaped, 40-pound bearings are damaged on Crawler Transporter No. 1. On the second crawler, 15 were found damaged so far. Further inspections with ultrasound and X-rays could reveal more damage, Diller said. If all goes well, there would be enough bearings between the two crawlers and the nine spares -- one more spare than was reported Monday -- to get one crawler running in time for the scheduled Sept. 28 launch of Atlantis. The manufacturer could make more if necessary, but it's not clear how long the process would take. "I'm not hearing this is a launch schedule show-stopper," Diller said. But he emphasized that no timetable for repairs or replacements has been set, and options are still under discussion. For one thing, NASA wants to understand how the damage occurred so that it won't occur again after repairs are made. The crawlers have been running for 37 years, since the moon-shot era, without any major work on the bearings, which are hidden from view. Routine maintenance lubricates them and protects from corrosion but does not involve close inspections. Published under license from FLORIDA TODAY. Copyright © 2002 FLORIDA TODAY. No portion of this material may be reproduced in any way without the written consent of FLORIDA TODAY.
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